Balance quality grades G have been established that allow to classify the requirements of the level of permissible residual unbalance for the rotor type which guarantees its satisfactory operation. The classes are presented in the table, where the increasing number means a less restrictive standard. Number represents the maximum allowable vibration velocity of a rotating workpiece.
Grade G [mm/s] | Balance rotors examples |
4000 | Crankshaft drives for large, slow marine diesel engines (piston speed below 9 m/s), inherently unbalanced |
1600 | Crankshaft drives for large, slow marine diesel engines (piston speed below 9 m/s), inherently balanced |
630 | Crankshaft drives, inherently unbalanced, elastically mounted |
250 | Crankshaft drives, inherently unbalanced, rigidly mounted |
100 | Complete reciprocating engines for cars, trucks and locomotives |
40 | Cars: wheels, wheel rims, wheel sets, drive shafts
Crankshaft drives, inherently balanced, elastically mounted |
16 | Agricultural machinery
Crankshaft drives, inherently balanced, rigidly mounted Crushing machines Drive shafts (cardan shafts, propeller shafts) |
6,3 | Aircraft gas turbines
Centrifuges (separators, decanters) Electric motors and generators (of at least 80 mm shaft height), of maximum rated speeds up to 950 r/min Electric motors of shaft heights smaller than 80 mm Fans Gears Machinery, general Machine tools Paper machines Process plant machines Pumps Turbo chargers Water turbines |
2,5 | Compressors
Computer drives Electric motors and generators (of at least 80 mm shaft height), of maximum rated speeds above 950 r/min Gas turbines and steam turbines Machine-tool drives Textile machines |
1 | Audio and video drives
Grinding machine drives |
0,4 | Gyroscopes
Spindles and drives of high-precision systems |
For justified reasons, it is possible to graduate the allowable rotor vibrations speed more precisely.
To calculate the unbalance value in [gmm] depending on the grade G, the following formula is used:
Uper = 9549 · G · m/n
where:
Uper – allowable rotor unbalance [gmm]
m – rotor weight [kg]
n – maximum rotor service speed [r/min]
In the case of balancing rotor in two planes, the above value is the total value for the rotor. Due to its geometry, it must be properly divided into planes 1 and 2.